Hydro Test Technician

Job Description

Job DescriptionJob Title: Hydro Test Technician
Location: Stafford, TX (100% Onsite)
Duration: 3 Months Contract
Pay range: $18.00 to $20.00 per hour on W2

Job Description:

• The Hydro Test Technician is responsible for performing hydrostatic pressure testing on pressure relief valve components, and applicable engineering specifications.
• The position ensures all pressure-containing components meet design and safety requirements through accurate testing, inspection, documentation, and handling of tested components.

Essential Duties and Responsibilities:

• Perform hydrostatic pressure tests on parts, subassemblies, and assemblies according to approved procedures and engineering requirements.
• Identify components requiring hydro testing through SAP using Hydro Indicator and Design Pressure fields.
• Calculate and verify required hydrostatic test pressures based on design pressure specifications and applicable procedures.
• Set up and operate hydrostatic testing equipment, gauges, fixtures, and related tooling.
• Verify test equipment and gauges meet required accuracy standards before testing.
• Monitor test pressure and hold times to ensure compliance with established standards and procedures.
• Inspect components during and after testing for leaks, defects, or nonconformances.
• Reject and report components exhibiting visible leakage or failure during testing.
• Mark accepted components with required identification markings following successful completion of testing.
• Dry and preserve tested components to prevent corrosion or damage following testing activities.
• Maintain accurate testing records and documentation as required by quality management systems and customer specifications.
• Follow all quality, safety, environmental, and continuous improvement initiatives.
• Communicate test results, discrepancies, and equipment concerns to Hydro Lead.

Knowledge, Skills, and Abilities:

• Ability to read and interpret engineering specifications, work instructions, and technical procedures.
• Knowledge of hydrostatic pressure testing methods and equipment.
• Familiarity with pressure relief valves, valve components, and pressure-containing equipment.
• Ability to understand pressure calculations and testing requirements.
• Experience using precision gauges and measuring devices.
• Working knowledge of SAP or similar ERP systems.
• Strong attention to detail and quality standards.
• Ability to identify nonconforming products and document findings accurately.
• Basic computer and data entry skills.
• Strong organizational and communication skills.

Must Have:

• High School Diploma or GED required.
• Technical training in manufacturing, testing, machining, or related field preferred.
• 1-3 years of experience in manufacturing, testing, quality inspection, valve assembly, or related industrial environment preferred.
• Experience with pressure testing equipment is preferred.

Safety Responsibilities:

• Follow all company safety procedures and PPE requirements.
• Ensure testing activities are conducted safely and in accordance with approved procedures.
• Report unsafe conditions, equipment malfunctions, or incidents immediately.
• Maintain a clean and organized work area.
• Comply with all environmental and quality requirements.

Physical Requirements:

• Frequently stand, walk, bend, and reach throughout the workday.
• Ability to lift and move materials up to 25 lbs. with or without assistance.
• Ability to work around pressurized systems and manufacturing equipment.
• Ability to wear required personal protective equipment (PPE).

Work Environment:

• Manufacturing and warehouse environment.
• Exposure to testing equipment, industrial machinery, water systems, and lifting devices.
• Moderate noise levels and varying temperatures typical of an industrial facility.

Performance Expectations:

• Success in this role is measured by:
• Compliance with hydro test procedures and quality standards.
• Accuracy of testing documentation.
• Reduction of testing errors and rework.
• Safety performance and adherence to procedures.
• Productivity and on-time completion of testing activities.
• Support of continuous improvement initiatives