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R&D System Project Engineer (Combination Products/Medical Devices)

Technology

Job Description

Position Title: R&D System Project Engineer (Combination Products/Medical Devices)

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Location: North Chicago, IL 60064

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Contract Period: 12 Months / 1 Year

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Shift Timings: Mon - Fri, 08:00 AM - 05:00 PM CST

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Location: This position is based in Lake County, IL. The role is part of a global team and requires regular collaboration with colleagues in France and the United State

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Contract: 1 year - based on performance and business needs

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Local candidates preferred here you guys as onsite for 2nd rounds is now a requirement.

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Please make sure they are able to make for onsite interview within a reasonable time (1 week or so)

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Position Overview

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  • We are seeking a Project Engineer to join the Systems Engineering team within R&D (Device & Combination Products Development). This role primarily supports use-related risk analysis (Human Factors & Risk Management) and contributes to broader systems engineering activities.
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  • This is a highly collaborative, cross-functional role where the engineer will represent systems engineering in product development teams, focusing on patient safety, user interaction, and design control compliance.
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Manager's Update

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  • Perform use-related risk analysis (URRA) by evaluating user workflows, identifying potential user errors, and assessing patient risk
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  • Develop and maintain risk management documentation aligned with regulatory standards
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  • Create and manage Design Control documents within the Design History File (DHF)
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  • Collaborate with cross-functional teams (R&D, design, quality, regulatory)
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  • Represent systems engineering in product development discussions
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  • Facilitate discussions on best practices, risk alignment, and design improvements
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  • Support development of combination products (drug-device systems)
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  • 3–5 years of experience in Medical Devices, Pharmaceutical / Biotech, Combination Products or Other regulated industries
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  • Hands-on experience with Risk analysis (FMEA, URRA, etc.)
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  • Experience with Design validation vs. process validation (clear understanding required)
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  • Bachelor’s or Master’s degree in Mechanical Engineering, Biomedical Engineering, Chemical Engineering, Or related engineering field
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  • Systems Engineer in Medical Devices or Combination Products
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  • Product Development Engineer with design control + risk management exposure
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  • Experience working on drug delivery devices or patient-use products
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  • Experience with API / drug formulation
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  • 8 to 10 years of experince can be overqualified
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  • Relocation candidates will work (but want strong reason)
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Must-Have Skills (Non-Negotiable)

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  • Use-Related Risk Analysis / Human Factors Engineering
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  • Risk Management Knowledge (ISO standards, patient safety focus)
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  • Design Control & DHF Documentation Experience
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  • Strong communication and cross-functional collaboration skills
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  • Experience in regulated environments (medical device, pharma, or combination products)
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Preferred Skills (Good to Have)

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  • Background in mechanical or drug delivery devices
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  • Experience with combination products (device + drug)
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  • Exposure to human factors engineering standards
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  • Knowledge of product development lifecycle in R&D
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  • Familiarity with global regulatory standards (FDA, ISO 14971, IEC 62366)
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Top 3-5 Skills:

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  • Working knowledge of use-related risk analysis, human factors, risk management, or product development preferred
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  • 3-5 years of experience in pharmaceutical, medical device, combination product, or other regulated industry environments.
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  • Expertise in DHF management and creating various Design Control documents in compliance with applicable regulations.
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  • Strong organizational, facilitation, and communication skills.
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  • Familiarity with relevant human factors and risk management expectations.
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Client is seeking a Systems Engineer to join their Device and Combination Product Development team within R&D. This individual will contribute to the development of innovative devices and therapeutic combination products across various phases of clinical studies, and will work closely with cross-functional colleagues in operations as programs transition to commercial development.

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Position Summary

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  • As a Systems Engineer with a primary focus on Use-Related Risk Analysis (URRA), you will be responsible for coordinating and driving the successful completion of use-related risk analyses for drug products and associated delivery systems — including on-body devices, pre-filled syringes, autoinjectors, mixing devices, and complex electromechanical pumps.
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  • You will integrate inputs and risks from multiple disciplines to ensure robust, patient-centric product design and performance, while partnering closely with cross-functional stakeholders across human factors, quality, clinical, medical safety, development, and manufacturing teams.
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  • Working alongside a global team of scientists, engineers, and leaders, your expertise and leadership will ensure that all systems are safe, effective, and aligned with applicable internal procedures, regulatory expectations, and quality standards — for both clinical and commercial development programs.
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Core Responsibilities

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You will be responsible for implementing holistic systems engineering principles within the Design Controls process, with a PRIMARY focus on Use-Related Risk Analysis (URRA) and additional focus on Design Inputs, Risk Management, Traceability, Systems Integration, and DHF architecture.

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Primary Responsibility: Use-Related Risk Analysis (Urra)

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  • Lead planning and coordination of creating use-related risk analysis activities across all assigned programs.
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  • Facilitate cross-functional meetings to drive development of use-related risk analyses, ensuring team members provide timely inputs for which they are responsible.
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  • Partner with functional experts — including human factors, quality, clinical, medical safety, development, and manufacturing — to support accurate documentation of hazards, use scenarios, failure modes (i.e., use errors), risks, and mitigations.
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  • Monitor progress against milestones and proactively escalate risks, delays, and unresolved issues to appropriate stakeholders.
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  • Support team development and review of URRA documentation to ensure delivery of inspection-ready records to the URRA owner.
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  • Drive consistency in URRA process execution and continuously identify opportunities for process improvement.
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Systems Engineering Responsibilities

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  • In support of the broader systems engineering framework, you will support the following activities and deliverables:
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  • System Architecture & Integration
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  • User and Stakeholder Needs Definition
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  • Use Case Analysis
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  • Standards Coverage Analysis
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  • Product Requirements Definition
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  • Traceability
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  • Risk Management planning and reporting
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  • System Risk Assessment
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  • Use-Related Risk Assessments, Design FMEAs, and Process FMEAs
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  • Change Management
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  • Oversight and integration of Third-Party Development activities
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  • Integration of Design Control and Quality by Design (QbD) activities
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Qualifications

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  • Demonstrated ability to resolve key project hurdles and assumptions by effectively utilizing available information and technical expertise.
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  • Expertise in end-to-end product development from initial concept through market release, with direct experience in combination product or medical device development; familiarity with FDA 21 CFR Part 820.30, 21 CFR Part 4, ISO 14971, ISO 13485, and EU MDR preferred.
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  • Expertise in Systems Engineering principles including user and stakeholder need definition, requirements definition, risk management, product architecture, configuration management, traceability, and change management.
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  • Expertise in DHF management and creating various Design Control documents in compliance with applicable regulations.
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  • Working knowledge of use-related risk analysis, human factors, and risk management methodologies.
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  • Strong organizational, facilitation, and communication skills with the ability to influence across a matrixed organization and manage competing priorities.
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  • Strong analytical and decision-making skills; self-driven and proactive in approach.
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  • Experience creating and managing project schedules and identifying project risks and mitigation plans.
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  • Proficiency with project tracking and document management tools.
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  • Experience interfacing with third-party vendors, including communication management, deliverable acceptance testing, and multi-cultural awareness.
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Preferred Experience

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  • Experience supporting drug product and delivery system development.
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  • Familiarity with relevant human factors and risk management regulatory expectations.
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  • Ability to synthesize complex technical input into clear, actionable plans and documentation.
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  • Demonstrated proactive, collaborative approach in a fast-paced, highly matrixed environment.
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  • Experience in vendor communication, management, and deliverable acceptance testing.
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Education & Experience

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  • BS in Engineering, Science, or a closely related discipline with 5+ years of relevant experience; or MS with 3+ years of experience.
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  • 3-5 years of experience specifically in pharmaceutical, medical device, combination product, or other regulated industry environments preferred.
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  • Demonstrated scientific writing skills and strong verbal communication skills.
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  • Ability to multitask effectively and deliver results within established timelines.
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